TECHNICAL INFORMATION
CLUSTER STONE
( PRODUCT SPECIFICATION SHEET )
PRODUCT DESCRIPTION
Clusterstone is a lightweight concrete façade with a super-hard
outer shell designed to replicate natural stone to be used on
exterior and interior walls. Because of its lightweight composition,
it does not require additional footings. Clusterstone is intended
for non-structural use and can be applied to load-bearing walls,
wood frames, steel, or masonry. Consult our technical experts for
the proper procedure on surfaces other than plaster.
Sizes & Shapes
Clusterstone varies in size, shape, and color. Visit
www.flexstoneinc.com for information on each stone pattern.
COMPOSITION AND MATERIALS
Clusterstone is produced from Pumice, Portland cement,
lightweight aggregates, and various additives. It is formed in
rubber molds produced from natural stone.
TECHNICAL DATA
TEST PARAMETERS RESULT
Compressive Strength in
N/mm2 Avg. 22.50 N/mm2
Water absorption in % by
mass Avg. 05.08%
Flexural strength in
N/mm2 Avg. 2.15 N/mm2
Abrasion Avg. 0.012 mm
Fire-resistant test at 650°c Satisfactory, No sign of fire Damage on stone
Density in Kg/m3
Size: 55×55×65. Wt. 260.0G 1322 Kg/m3
MAINTENANCE
Little or no maintenance is required.
LIMITED WARRANTY
NO WARRANTY SHALL BE EFFECTIVE UNTIL THE TERMS AND
CONDITIONS OF SALE SET FORTH IN Flex Stone Inc., INVOICE
ARE MET.
Flex Stone warrants to the purchaser of its products that such
products are free from manufacturing defects. Flex Stone does not
warrant or guarantee the workmanship performed by any person
or firm installing its products. Flex Stone obligation under this
warranty is limited solely to the original purchaser and solely
to replacement in kind of any Flex Stone product which may
prove defective in manufacture within three years from the date of
installation, provided said the product was stored correctly and
installed within the product’s shelf life, by the original purchaser
and upon examination, by Flex Stone, shall be deemed defective.
IN NO EVENT SHALL Flex Stone BE LIABLE FOR ANY INCIDENTAL
OR CONSEQUENTIAL DAMAGES. THIS WARRANTY IS EXPRESSLY
GIVEN IN LIEU OF ALL OTHER WARRANTIES EXPRESSED OR
IMPLIED, INCLUDING THE WARRANTIES OF MERCHANTABILITY
AND FITNESS FOR USE AND ALL OTHER OBLIGATIONS OR
LIABILITIES ON Flex Stone Inc. PART, AND WE NEITHER ASSUME
NOR AUTHORIZE ANY PERSON OR PERSONS TO ASSUME FOR
US ANY OTHER LIABILITY IN CONNECTION WITH THE SALE OF A
Flex Stone Inc. PRODUCT. THIS WARRANTY SHALL NOT APPLY TO
ANY OF Flex Stone Inc. PRODUCTS, WHICH HAVE BEEN SUBJECT
TO ADULTERATION, ALTERATION, ABUSE, OR MISUSE. Flex
Stone Inc. MAKES NO WARRANTY WHATSOEVER IN RESPECT
TO ACCESSORIES, PARTS, OR MATERIALS NOT SUPPLIED BY
Flex Stone Inc., WHICH ARE USED IN CONNECTION WITH ITS
PRODUCTS. THE TERM “ORIGINAL PURCHASER” IN THIS
WARRANTY MEANS THAT PERSON, CORPORATION, OR ENTITY
TO WHOM Flex Stone Inc. SOLD ITS PRODUCT OR PRODUCTS.
FLEX SEAL PROTECTOR
PRODUCT/COMPANY IDENTIFICATION
Product Name
FLEX STONE Flexseal Protector
Company Identification
Flex Stone Inc.
3, Ambica Industrial Estate,
B/H Super Atta, Viramgam Road,
Village Iyava, Taluka – Sanand
MOB: (+91) 9374005151
DEFINITION
Developed for mineral structured surfaces, water, and Acrylic copolymer-based penetrating sealer.
PROPERTIES
Penetrates efficiently on all mineral-based surfaces (i.e.
concrete, mortar, autoclaved-aerated concrete, and natural
stone) and prevents capillary water absorption. While preventing
accumulation of dirt, it also resists mildew and fungi growth on
the surface.
USES
As a protector sealer on natural stone to ensure the longevity of
historical restorations. It is also used to prevent water absorption
on all mineral structured surfaces (cement-based) which are
exposed to water.
APPLICATION METHOD
Apply without diluting with a brush or roller after removing all
dust, dirt, or old paint on the surface. For better protection reapply a second coat as soon as the first coat is absorbed by the
application surface. Note that the application of the second coat
will result in a glossier surface
TECHNICAL SPECIFICATIONS
Appearance Transparent – Mat
Colour Liquid
Solids Minimum 23%
Specific Gravity 1.02 gr/cm3
Shelf life Minimum 1 year in original unopened packaging
Flash Point Non- Applicable
Drying Time 3 Days
Diluting Agent/Ratio Non- Applicable, Ready to use
Coverage 4 to 6m2
CLUSTERSTONE
ADHESIVE
PRODUCT DEFINITION
Clusterstone Adhesiveis a ready-mix polymer-based adhesive for
Internal and External use.
Clusterstone Adhesive is water-resistant and has an outstanding
bonding effect.
SCOPE OF USE
Clusterstone Adhesive can fix a wide range of ceramic Porcelain,
Natural/Artificial Stones.
Clusterstone Adhesive can be used to apply directly onto the
Rough brick wall.
CHARACTERISTICS
Appearance Powder
Composition
Cement, siliceous sand,
polymers, iron oxide pigments
and additives
Colour
European Sand, Mossy Oak,
Cloudy White, Blended Slate,
Graphite
Density 1.55kg/lit. ± 0.05
Open Time 15 min. at 20
Pot Life 2 hrs at 20
Setting Time(min.) Initial set: 570 min
Final set: 750 min
Resistance to slipping Excellent
Shelf Life 6 months
Mixing Ratio 4.5 to 5Ltrs per 25 kg.
Coverage 3 to 7 kg/m^2
CLEANING
Clean the tools with water after use. Cured materials can only be
removed mechanically.
PRECAUTIONS
Apply Clusterstone Adhesive on the substrate by areas of around
1m^2 each, which can be filed within a maximum of 25 minutes
from mixing time at 20°C.After that time, an outer skin may
form thus preventing the Clusterstone from adhering properly.
Adjustments to the Clusterstone should only be made during its
open time.
It is recommended to leave a minimum width of 2 mm around the
Clusterstone (or as per design).
Grouting the Clusterstone joints should only be done at least 24
hours after filling.
PACKAGING
Clusterstone Adhesive is packed in 25 kg bags.
STORAGE
Clusterstone Adhesivecan be stored for 6 months in dry conditions,
away from extreme temperatures and protected against the wind.
MATERIAL SAFETY
DATASHEET
FLEXSEAL PROTECTOR
EXPOSURE CONTROLS/PERSONAL PROTECTION
Additional hints on technical system design. No particular
measures are required. Ingredients with occupational exposure
limits to be monitored.
HEALTH HAZARD INFORMATION
Particular information pertaining to the specific risk for human/
environment: None known
FIRST-AID MEASURES
After skin contact, Wash away with soap and water and rinse. Do
NOT use solvents or thinners after eye contact. Flush with plenty
of water(10-15 min) after ingestion. Call a doctor
FIRE-FIGHTING MEASURES
Flashpoint: Non-combustible / Auto-ignition Temperature: Not
Applicable / Lower Explosive Limit: Not Applicable / Upper
Explosive Limit: Not Applicable
Material can splatter above 100°C/212 F . Dried product can burn.
Use extinguishing media (Carbon dioxide, foam, sand, water)
for surrounding fire. Wear self-contained breathing apparatus
(pressure-demand MSHA/NIOSH approved or equivalent) and full
protective gear.
ACCIDENTAL RELEASE MEASURES
Personal precautions:
No particular measures required
Environmental precautions
No particular measures required
Methods for cleaning up/taking up
Wash off exhausted ink with cleaning cloths. Was away or put into
household refuse.
TOXICOLOGICAL INFORMATION
No toxicity data are available for this material.
ECOLOGICAL INFORMATION
Not Applicable Data
HANDLING AND STORAGE
Handling
Advice on safe handling
None
Advice on protection against fire and explosion
Material supports the burning only after evaporation of the
watery content.
Storage
Keep from freezing; material may coagulate. The minimum
recommended storage temperature for this material is 1 °C/34
F. The maximum recommended storage temperature for this
material is 60°C/ 140 F.
Monomer vapors can be evolved when the material is heated during
processing operations.
STABILITY AND REACTIVITY
This material is considered stable. However, avoid temperatures
above 177° C /350F, the onset of polymer decomposition.
Thermal decomposition is dependent on time and temperature.
Thermal decomposition may yield acrylic monomers. The product
will not undergo polymerization. There are no known materials
that are incompatible with this product.
DISPOSAL CONSIDERATION
Procedure: Coagulate the emulsion by the stepwise addition of
ferric chloride and lime. Remove the clear supernatant and flush
it to a chemical sewer. Special waste recommendations: 573 03
Dispersions or Emulsions of plastic material.
OTHER INFORMATION
According to their chemical structure, the applied raw materials
do not contain any anatomy, arsenic, soluble barium, lead,
cadmium, chromium, mercury, and selenium
The instructions are based on today’s information and knowledge.
The safety data sheet describes products in relation to safety
requirements. These instructions do not assure the application
technological properties of the product.
LIQUID COLOUR
COMPANY IDENTIFICATION
Flex Stone Inc.
3, Ambica Industrial Estate, B/H Super Atta, Viramgam
Road, Village Iyava, Taluka – Sanand.
MOB: (+91) 9374005151
COMPOSITION/ DATA ON COMPONENTS
Chemical Characterization
A mixture of the substances listed below with nonhazardous additions.
- Wetting Agent
- Water-based (2%)
- Water (70%)
- Non-Hazardous Property Additives (18%)
- Dangerous Components
- 12227-89-3 Iron Oxide 5 - 10%
PHYSICAL AND CHEMICAL PROPERTIES
- General Information Form: Fluid
- Colour: According to product specification
- Odor: Characteristic
- Change in condition
- Melting point/Melting range: Undetermined.
- Boiling point/Boiling range: Undetermined.
- Flash point: Not applicable.
- Auto igniting: The product is not self-igniting.
- The danger of explosion: The product does not present an
- explosion hazard.
- Vapor pressure at 20°C (68°F): 23.0 hPa (17 mm
- Hg)
- Density at 20°C (68°F): 1.20 g/cm³
- Solubility in / Miscibility with
- Water: Not miscible or difficult to mix.
- Solvent content: Organic solvents: 0.0 % Water:
- 70.0 %
- Solids content: 30.0 %
- Volatile Organic Compounds: Not determined
STABILITY AND REACTIVITY
- Thermal decomposition/conditions to be avoided: No decomposition if used according to specifications.
- Dangerous reactions: No dangerous reactions known.
- Dangerous products of decomposition: No dangerous decomposition products known
HEALTH HAZARD INFORMATION
Information pertaining to particular dangers for man
and environment: The product has to be labeled due to
internationally acknowledged calculation procedures
using the latest valid versions.
Classification system: The classification was made
according to the latest editions of international
substances lists, and expanded upon from company
and literature data.
COLOUR HARDENER
TOXICOLOGICAL INFORMATION
Primary irritant effect
- On the Skin: Irritant to skin and mucous membranes.
- On the Eye: Irritating effect.
Sensitization: No sensitizing effects known.
Additional toxicological information: The product
shows the following dangers according to internally
approved calculation methods for preparations.
ECOLOGICAL INFORMATION
Generally not hazardous for water
FIRST-AID MEASURES
After inhalation: In case of unconsciousness place
patient stably in side position for transportation.
After skin contact: Immediately wash with water and
soap and rinse thoroughly. If skin irritation continues,
consult a doctor.
After eye contact: Rinse opened eye for several
minutes under running water. If symptoms persist,
consult a doctor.
After swallowing: If symptoms persist consult a doctor.
FIRE FIGHTING MEASURES
Suitable extinguishing agents: CO2, extinguishing
powder, or water spray. Fight larger fires with water
spray or alcohol-resistant foam.
Protective equipment: Because fire may produce
thermal decomposition products, wear a self-contained breathing apparatus (SCBA) with a full
facepiece operated in pressure-demand or positive-pressure mode.
ACCIDENTAL RELEASE MEASURES
Person-related safety precautions: Not required.
Measures for environmental protection: No special
measures are required.
Measures for cleaning/collecting: Absorb with
liquid-binding material (sand, diatomite, acid binders,
universal binders, sawdust).
HANDLING AND STORAGE
HANDLING
Information for safe handling: No special precautions
are necessary if used correctly.
Information about protection against explosions
and fires: No special measures are required.
STORAGE
Requirements to be met by storerooms and
receptacles: No special requirements.
Information about storage in one common storage
facility: Not required.
Further information about storage conditions: Keep
receptacle tightly sealed.
EXPOSURE CONTROL AND PERSONAL
PROTECTION
Components with limit values that require
monitoring at the workplace:
The product does not contain any relevant quantities
of materials with critical values that have to be
monitored at the workplace.
Additional information: The lists that were valid
during the creation were used as a basis.
PERSONAL PROTECTIVE EQUIPMENT
General protective and hygienic measures:
Keep away from foodstuffs, beverages, and feed.
Immediately remove all soiled and contaminated
clothing. Wash hands before breaks and at the end of
work. Avoid contact with the eyes and skin.
Breathing equipment: Not required.
PROTECTION OF HANDS
Protective gloves: The glove material has to be
impermeable and resistant to the product/ the
substance/ the preparation. Due to missing tests,
no recommendation to the glove material can be
given for the product. Select the glove material upon
consideration of the penetration times, rates of
diffusion, and degradation.
Material of gloves: The selection of the suitable
gloves do not only depend on the material, but
also on further marks of quality and varies from
manufacturer to manufacturer. As the product is a
preparation of several substances, the resistance
of the glove, the material can not be calculated in
advance and has therefore to be checked prior to the
application.
Penetration time of glove material: The exact break
trough time has to be found out by the manufacturer
of the protective gloves and has to be observed.
Eye protection: Tightly sealed goggles
image credit: www.flexstoneinc.com
INSTALLATION GUIDE
PREPARATIONS FOR INSTALLATION
- Do not apply Clusterstone upon a painted surface or upon a surface covered with a film of varnish. Correct the situations, depending on the case.
- Do not apply cladding stone upon surfaces with an increased water absorption ratio, upon surfaces that are corroded by humidity, or upon dust-covered or flimsy surfaces.
- During installation in extreme climates, we suggest using adhesives as per the specifications.
- Do not install the product if it is not in compliance with the specifications. Contact your supplier as soon as possible, producing the relevant purchasing invoices.
INSTALLATION PROCEDURE
Stone is applied upon wall surface, with cured rough
plaster/scratch-coated wall, If a surface is already
plastered, it must be hammered first to make sure
that there are no flimsy parts. In extreme cases where
there are old or flimsy surfaces, sandblasting/ proper
grinding is required.
- Application on drywall surfaces: A primer must be used to make sure that the wall is little moist before the cluster stone installation, then the stone will be glued.
- You should always sprinkle the application surface and the rear side of the stone using plenty of water prior to the application of the glue.
Prepare the glue or the joint grouting material, paying attention to the amount of water added so as to ensure proper workability.
If corners are formed, then start from the corner and continue the formation of the line using flat pieces.
- Level the first line where the stones are to be installed.
- During the application process, avoid creating vertical joints in successive lines.
- Using a trowel or a similar tool, clean the perimeter of the stone free from burs for better application.
- Apply only a reasonable amount of glue upon the stone application surface to ensure that it will not get dry before the installation of the stone.
- Apply glue covering the entire rear side of the stone ensuring that there is no gap between the stone and the application surface.
- Install the stone by pressing a hand on the glue to ensure proper adhesion of the rear side of the
- stone. The amount of glue applied on the rear side of the stone must be sufficient so that, when pressing the stone, the glue should overflow from the edges of the stone.
- When applying the stone, use a mallet to avoid “hurting” it.
- To install JOINTLESS stone, fill the grove in the perimeter of such stone with glue. Make sure that you clean any surplus glue that may come out before it reaches the front surface of the stone and gets dirty. If the front surface of the stone gets dirty due to glue coming out, you should clean it using a soft wire brush just before the glue sets. You should never try to clean fresh glue.
- If there is a joint, to make sure that stones remain properly fixed, you may use small wedges. To apply joint grout, use a pastry bag or a joint grout gun. In both cases cut the grouting edge until you achieve the desired joint grouting width and fill the joints with grout. Smoothen the joint using a trowel or a similar special tool. Before the grout sets (after ½ or 1 hour) scratch the joint with a wire brush (made from brass or hard plastic, not from metal). Clean the stones using a clean brush.
POST-INSTALLATION
- Do not use pressurized water or sandblasting to clean the stones.
- Do not use oxides or corrosive compounds to clean the stones.
article source - www.flexstoneinc.com
